Introduction
Milling requirements of more than 80% countries for wheat is being done
using conventional Burr mill operated by engines or electric motors. For grinding
of wheat, flour mills fitted with cast iron steel plates and emery stones have
successfully replaced the old traditional red stoned discs mills all over the
world, especially, in South Asia (Ramappa et al.,
2011). In Pakistan, beside Burr mills, which are on large scale, small mills
of conventional types are still used in good number both in urban and rural
areas but the overall efficiency of these mills was found to be very poor which
results in low quality of flour (Dorosh and Salam, 2008).
In the past decade technology has became very advanced by the development of
new mills for grinding of wheat grains in which cast iron steel plates are present
for grinding and sharing on which the radial grooves of different shapes running
from the center of the plate to the periphery have significantly improved the
milling performance of wheat and have improved the quality of wheat flour (Banu,
2011).
The size of ground wheat flour is the most important parameter judging the
quality of the flour as it is directly related with the protein content, digestibility,
N-balance as well as the cost. Fine flour costs more due to uniform particle
size as compared to the branded flour (Majzoobi et al.,
2012). Sometimes milling of wheat in not done efficiently which has a direct
impact on the quality as well as the cost of flour. Such inefficiencies arise
due to inability to produce uniform grinding of the wheat grains and the time
taken to crush the material to the required size of the screen as in the mill.
The grade of grinding depends on the fineness within each mill. The size of
flour must be in the range of 250 μm and 360 μm to achieve high digestibility
from the cooked product (Yawatkar et al., 2010).
Laurinen et al. (2000) studied the digestibility
of all cereal grains and studied that finely ground cereals are dusty and they
may induce respiratory diseases. Moreover, small grist size is one of the main
causes of gastric lesions. They concluded that the particle size of wheat flour
of less than 150 μm and larger than 350 μm adversely affects its protein
contents as well as its digestibility. Potkins et al.
(1989) and Alaviuhkola et al. (1993) reported
that coarse grinding of wheat flour having size more than 350 μm and less
than 150 µm may impair essential nutrients like proteins. Sauer
et al. (1977) studied that flour type and practical size have direct
correlation with the protein content of flour. Nwaigwe
et al. (2012) reported that finely ground wheat flour is best for
making biscuits, breads and standard bakery cakes with high protein contents
as compared to coarsely ground and branded wheat flour.
The aim of the experiments was to analyse the particle size of the two main
types of wheat flours (i.e. fine and branded) used in Khyber Pakhtunkhwa and
to see the effect of the analysed particle sizes on the protein content of each
flour type.
Materials and Methods
Sieve analysis: Retsch Vibratory Sieve Shaker AS450 basic with 9 pans
and a range of 20 μm to 25 mm with capacity of 3 kg was used in the experiment.
The analysis was done following the procedure reported by AACC
(2000).
Fineness modulus: It is defined as an empirical figure obtained by adding
the total percentage of the sample of an aggregate retained on each of a specified
series of sieves, and dividing the sum by 100. The smaller the value of FM indicates
the finer size of grind of a material. FM for each flour sample is calculated
using the formula given by Ramappa et al. (2011).
Experimental procedure: The two main flour samples were collected from
more than ten different commercial flour mill bags available in the local market.
Both the flour types give 8 samples of different practical size, divided into
fractions, ranging from 63-100, 100-250, 250-350 and larger than 350 μm.
All the eight samples were digested, using sulphuric acid (concentrated, 95–98%
) with catalyst and the nitrogen contained in the sample was converted to ammonia;
ammonium sulphate being formed which was analysed, using Kjeldahl method by
Kjeltec 1002 apparatus following the procedure of AOAC given by Williams
(1984) to find the crude proteins in each sample.
Statistical analysis: All the samples were taken as treatments with
flour type as a major factor and flour size as a minor factor. Analysis of variance
test was applied to find out whether the data was significantly different from
each other or not. Mean comparison was done after ANOVA test using Duncan’s
Multiple Range Test.
Results and Discussion
Particle size distribution
The granulometry profile of both the main flour types is given in Table
1. Most of the particle sizes lie in the range of 100 to 250 μm. Almost
70% of the branded and 66% of fine flour lies in this range. This shows that
most of the flour of each type of each mill has 60-70% flour size in the range
of 100-250µm. The results of particle size distribution are in accordance with
the sizes used in experiments by Chiotelli and Meste (2002),
Ramappa et al. (2011), Blanchard
et al. (2012) and Justin (2012).
The impact of type and particle size on the protein content of both the flour
types is shown in Table 2. The analysis of variance showed
that protein content was significantly affected by particle size distribution.
The protein contents in both the flour fractions differed as a function of the
particle size range. The smaller the size of particle, the lower was the protein
content of that flour. More proteins at average of 11.8% were recorded in fine
flour as compared to 11.3% recorded in branded wheat flour. Compared to other
fractions, the lowest protein content as a total was observed in flours with
particle size 63 μm. There was a total of 31.1% decrease recorded in proteins
in branded flour when its size reduced from 350 μm to 63 μm. Similarly
31.9% decrease was recorded in fine flour. These results are in accordance with
the findings of Blanchard et al. (2012) who
reported that wheat flour with particle size smaller than 50 μm had minimal
proteins in it. The results are also in agreement with those of Chiotelli
and Meste (2002), who reported that flour size smaller than 250 μm resulted
in significant decrease of protein content of dough.
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Table 1: Granulometry profile of both
flour types. |
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Table 2: Impact of type and particle
size on the protein content of wheat flour. |
Curic et al. (2001) also reported the same results
that particle size lower than 250 μm reduced Gluten (protein) content of
wheat flour. Majzoobi et al. (2012) reported
that good quality proteins like albumin and globulins were destroyed due to
reduction in the particle size. Decreasing the size of wheat flour directly
decrease the proteins in it so it is recommended for wheat flour to have particle
size within range of 450-750 μm.
Conclusion and Recommendation
The study concluded that wheat flour with particle size lower than 350-250
µm has significantly lost its protein content. Fine wheat flour was found to
have higher proteins than branded flour. It is, therefore, recommended to grind
wheat in such a way that the particle size remains in the range of 350-250 μm
otherwise significant protein loss would occur on grinding to very fine size.
References
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