Introduction
Rice is utilised as a basic source of sustenance by more than half of the
world’s population, thus, making it a second most important cereal grain after
wheat (Ghadge and Prasad, 2012; Bhatia
et al., 2009; Prasad et al., 2010a,
b, c). About 50% of the world’s
paddy production is parboiled. Parboiled rice, sometimes also called as converted
rice, is a partially boiled un-husked rice. The three basic steps of
parboiling are soaking, steaming and drying (Miah et
al., 2002). The treatment is practiced in Pakistan as well as many other
parts of the world, such as, India, Bangladesh, Myanmar, Malaysia, Nepal, Sri
Lanka, Guinea, South Africa, Italy, Spain, Nigeria, Thailand, Switzerland, USA
and France (Pillaiyar, 1981).
Parboiling drives nutrients, especially, thiamine, from the bran to
endosperm (Kyritsi et al., 2011), hence parboiled
white rice is 80% nutritionally similar to brown rice. Because of this,
parboiling is now being adopted by more than 80% countries of the world. Parboiled
rice takes less time to cook and is firmer and less sticky. In most of the countries,
parboiled rice is either partially or fully precooked before sale. The major
reasons for parboiling rice include higher milling yields, higher nutritional
value and resistance to spoilage by insects and mold (Bhattacharya
and Roa, 1966; Elbert et al., 2000).
However, the suitability and efficacy of parboiling for Pakistani local varieties
and lines is still needed to be determined. Therefore, a study was conducted
whereby ten promising lines having average grain length (AGL) more than 8.0
mm with very good milling and cooking qualities, were developed by Rice Research
Institute, Kala Shah Kaku, along with approved basmati varieties of Pakistan,
and analysed for their suitability to be used for parboiling and improvement
of their physico-chemical properties were also studied to ascertain the effectiveness
of parboiling with special reference to these varieties and lines.
Materials and Methods
The study was conducted during 2012, in which nutritional, milling and cooking
quality analysis of white milled raw and parboiled rice samples of 10 rice lines/varieties,
i.e., PK-7392, PK-8677 (OP-154), PK-7429, Basmati-515, PS-2, Super Basmati,
PK-8431, PK-7909, PK-99404 and PK-99723 was conducted.
Parboiling treatment: The rough rice samples (5-6 kg) of ten selected
lines/varieties were treated according to the treatment matrix that included
two drying cycles. The most suitable soaking temperatures and soaking durations
for all the ten lines/varieties were predetermined in the laboratory of Rice
Research Institute using Lab Scale Parboiling Unit. The drying temperature during
1st pass was 95 °C and during 2nd pass it was 75 °C. The
steamed paddy was dried at a temperature of 95 °C during first pass,
below the starch gelatinisation Temperatures (GT), till moisture content of
treated paddy reaches 18%. GT helps in determining the optimum soaking temperature
for a particular rice line/variety. After the first pass, the partially dried
paddy was tempered at room temperature for a minimum period of 2-3 hours. Presoaking
below the GT minimises the splitting of grains. After tempering, drying temperature
during the second drying cycle was 75 °C, till the treated paddy
reaches 11% moisture content. The treated and dried paddy samples were milled
to determine various grain nutritional, milling and cooking quality parameters
as described below.
Nutritional quality parameters: Parameters for nutritional quality,
such as, ash %, dry matter (DM %), crude fat (CF %), crude protein (CP %), crude
fiber (CFi %) and vitamin B6 (B6) contents were analysed, using lab scale parboiling
unit (LSPU) in order to determine the effects of parboiling on these nutritional
quality parameters. Specifications for LSPU were developed and the unit was
procured and installed accordingly.
Milling and cooking characteristics: Parboiled and un-parboiled samples
of each variety/line were cleaned with a seed blower. 1kg of each treated and
raw dried (less than 12% moisture content) paddy samples of each line/ variety
were hulled with a testing husker (THU, 35H, Satake Engineering Co. Ltd., Japan).
The moisture content of each sample was predetermined using a Steinlite Model
500 RC Electronic moisture tester. Then 500 g of brown rice of each sample obtained
was then whitened in a single pass friction rice pearler (BS08A, Satake Engineering
Co. Ltd., Japan) with the degree of whiteness set between ‘Low’ and ‘Medium’
on the equipment. After milling, rice bran was removed with a 1.7 mm sieve.
A cleaned sample of milled rice was weighed and used to determine milling recovery
parameters, such as, total milling recovery percentage (TMR %), head rice recovery
(HRR) and percentage of brokens. Head rice recovery (HRR %) was calculated as
percentage of whole milled grains with respect to the brown rice, then the average
value was calculated (Bello et al., 2006).
De-husked rice of both parboiled and un-parboiled samples of each variety/line
was cooked in excess water. Twenty grains of each sample were cooked with a
colander in a boiler placed on an electric heater (98°C) at cooking time
of the respective variety/line. Then cooking quality parameters, such as, cooked
grain length (CGL in millimeters), percent curling and bursting percentage of
all the samples were measured.
Results and Discussion
The results showed that almost all the genotypes were significantly different
among themselves in respect with all the studied characters, showing remarkable
diversity in these characters ((Table 2); Figs.
1 and 2). Table 1 shows range and means
of values for all the studied characters obtained from all parboiled and un-parboiled
milled rice samples of each genotype. By comparing the means of parboiled and
un-parboiled rice samples, it was evident that there was an increase in total
milling recovery, head rice recovery, ash %, dry matter %, crude protein % and
vitamin B6 on an average basis. While broken %, curling %, bursting % and crude
fat % was found to decrease on average basis after parboiling. Average crude
fiber % remained stable showing no significant influence of parboiling (Table
1).
Ash and dry matter percentage: Table 1 shows significant
difference among all the genotypes for their ash and dry matter percentages.
These results show that ash increases in parboiled samples except for two varieties/lines,
i.e., Super Basmati and line PK99404 as indicated by the line graph that is
below the reference line at zero (Fig. 1a). Maximum increase
in ash was recorded for line PK7429 (32.1%) followed by line PK7909 (27.3%),
while minimum (3.9%) was recorded in case of line PK8677 (OP154) as depicted
in Fig. 1(a). As ash represents the mineral contents, showing
that parboiling process increases the mineral contents in rice kernel. The brown
rice, produced by removing the hull only, contains most of the minerals in outer
most layer. The complete milling and polishing removes more than 70% of minerals
therein, resulting in reduced nutritional white rice. Contrary to this, parboiling
pushes these minerals from the outer layer of brown rice into the endosperm,
by high temperature and pressure, thus maintaining the nutritional value of
rice. However, the process that produces brown rice removes only the outermost
layer, the hull, of the rice kernel and is the least damaging to its nutritional
value. Chukwu and Oseh (2009) also demonstrated that
temperature had significant influence on ash percentage. Dry matter percentage
also showed increase in all parboiled samples with maximum recorded in PK7429
(6.8%) and minimum in line PK7392 (1.6%) graphically demonstrated in Fig.
1(b).
|
Table 1: Range and means of studied
physico-chemical parameters of raw and parboiled samples of all genotypes. |
|
Table 2: Comparison of nutritional quality
parameters among raw rice and parboiled rice samples of all the studied
genotypes. |
|
Figure 1: Nutritional quality parameters
of parboiled and un-parboiled milled samples of all the studied lines/varieties
of rice. Line graph indicates increase or decrease in percentage. Points
in graph line above and below the reference line at zero indicate increase
and decrease respectively. |
|
Figure 2: Nutritional quality parameters
of parboiled and un-parboiled milled samples of all the studied lines/varieties
of rice. Line graph indicates increase or decrease in percentage. Points
in graph line above and below the reference line at zero indicates increase
and decrease respectively. |
Crude fat, crude protein and crude fiber: A significant difference was
recorded in all the parboiled and un-parboiled samples (Table
2). The results given in Fig. 1 (c) clearly indicate that
crude fat percentage was decreased in all parboiled samples and in this context
maximum decrease (14.5%) was recorded in Basmati-515, while minimum in Super
Basmati (4.2%). The decrease or loss of crude fat in parboiled samples may be
due to the heating process and leaching of fat into the soaking water. Rao
and Juliano (1970) also showed that fat content decreases during parboiling
process. On the other hand, there were mixed results for crude protein percentage.
For six rice genotypes, crude protein increases while in four it decreases (Fig.
1d). Maximum increase (23.0%) in crude protein was recorded for line PK8677
(OP-154) followed by line PK99404 (12.7%) while minimum increase in case of
Basmati-515 (7.3%) as shown in Fig. 1(d). Maximum decrease
in crude protein percentage was recorded in line PK7392 (21.0%), while minimum
decrease was observed in line PK1121 (7.8%). Padua and
Juliano (1974) also reported a decrease in protein contents due to parboiling,
which may be due to leaching of protein during socking phase of parboiling as
well as rupturing that occurs in molecules while steaming phase. Parboiling
makes the protein sink into the compact gelatinised starch grain mass, that
makes protein bodies less extractable ultimately decreasing its contents. (Chukwu
and Oseh, 2009). However, Patindol et al. (2008)
in their study on laboratory scale parboiled rice, concluded that parboiling
sparingly changed protein content. They concluded that reduction in protein
content might be due to the fact that oil and protein diffuse outward during
parboiling, based on microscopic observations, they cannot diffuse as readily
through cell walls as water-soluble vitamins.
These findings further showed that in most parboiled samples, crude fiber was
found to decrease and a maximum decrease was observed in line PK7909 (17.4%)
whereas minimum in Basmati-515 (3.9%). Similarly, maximum increase of crude
fiber percentage was recorded in line PK7429 (35.1%) with minimum in case of
line PK7392 (2.2%) as shown in Fig. 1(e). Line graph in Fig.
1(e) indicates an increased percentage in crude fiber after parboiling for
each genotype separately. Line graph points below the reference line at zero
indicate that crude fiber decreased as in case of Basmati-515, PS-2, Super Basmati,
PK7909, PK99404 and PK99723, while crude fiber increased in case of PK7392,
PK8677 and PK7429 as indicated by line graph above the reference line at zero.
Sareepuang et al. (2008) also reported significant
increase in crude fat, crude protein and crude fiber after parboiling at 50
°C. It has already been found that dietary fiber, crude fat and crude protein
increases after germination, probably because of formation of new compounds
(Jung et al., 2005 and Lee
et al., 2007). The same results were obtained by Rao
and Juliano (1970). Newton et al. (2011)
also found an increase in these nutritional indices in parboiled rice samples.
Vitamin B6: Vitamin B6, as presented in Fig. 1
(f), considerably increased in all parboiled samples with a maximum increase
in line PK99723 (3797.0%) and the minimum in line PK7909 (1010.0%). This increase
in vitamin B6 content in parboiled rice samples may be attributed to the migration
of vitamin B6 content from bran layers into the kernel. The complete milling
and polishing that converts brown rice into white rice destroys 67% of the vitamin
B3, 80% of vitamin B1, 90% of vitamin B6, half of the manganese, half of the
phosphorus, 60% of iron, and all of the dietary fiber and essential fatty acids
(Ituen and Ukpakha, 2011). Fully milled and polished
white rice is additionally required to be "enriched" with vitamins B1, B3 and
iron. Therefore, parboiling can be used to increase nutritionally essential
vitamins that are lost during milling and processing. This agreed with the findings
of Gariboldi (1973) that it may be due to the fact that
during steaming, water soluble vitamins are spread throughout the grain, thus
altering their distribution and concentration.
Milling and cooking quality parameters: Fig. 2(a-f)
summarises the results of milling and cooking quality of raw milled rice (Pre-parboiled)
and parboiled milled rice (post-parboiled). Significant variation was found
among the studied genotypes for the traits. It may be concluded from Fig.
2(a) that total milling recovery (TMR %) was increased in all the studied
samples that showed significant variation among themselves. Highest TMR was
obtained for line PK99404, followed by line PK7392 and Super Basmati, respectively.
Minimum TMR was shown by line PK7909. Likewise, among the lines tested, maximum
HRR (54.0%) was recorded for line PK8677 (Fig. 2b), while
minimum (50.0) in case of PS-2. Maximum cooked grain length (CGL) (16.9 mm)
was recorded for PS-2, while minimum in case of PK99723 (13.5 mm) as shown in
Fig. 2(c). Almost all the lines showed significant increase
in cooked grain length when subjected to parboiling. Cherati
et al. (2012) also analysed and studied the parboiling methods and
the following impact on waste reduction and yield increase in Iranian rice in
paddy conversion phase. They found a fracture or broken percentage and bran
percentage decreased, while head rice recovery increase after parboiling. Fig.
2 (d) clearly emphasizes that bursting of cooked grain was reduced significantly
for almost all the genotypes except for PK8431. Bursting of grains in all the
parboiled samples was also found to be significantly low as compared to un-parboiled
white rice (Fig. 2f). Rao and Juliano
(1970) also showed an increase in head rice recovery and cooking quality
in parboiled rice.
Miah et al. (2002) also observed a large reduction
in fissured grains in parboiled samples of rice as compared to non-parboiled.
They further added that it is due to the fact that parboiling fills the void
spaces in the endosperm and hence the cracks within the grains are cemented,
making the grain harder leading it to less brokens. Insect infestation is also
reduced due to the hardness.
Miah et al. (2002) also observed a large reduction
in fissured grains in parboiled samples of rice as compared to non-parboiled.
They further added that it is due to the fact that parboiling fills the void
spaces in the endosperm and hence the cracks within the grains are cemented,
making the grain harder leading it to less broken. Insect infestation is also
reduced due to the hardness.
Conclusion
As a conclusion to the study, it may be abridged that using proper techniques
of parboiling, nutrition of rice may be conserved within endosperm, even after
removal of the outer layer, i.e., bran, during milling and processing. Hence,
parboiling maintains nutritional quality of milled and polished rice that is
often lost during milling and polishing processes. It can further be concluded
that parboiling process could be a good tool to save time when trying to improve
certain physical and nutritional quality traits of freshly harvested rice that
additionally assist in improving head rice recovery, total milling recovery
and enhances shelf life of rice grains. Among all, the studied varieties and
lines, basmati-515 and PK7429, respectively, were found the best for parboiling.
Among others, variety PS-2 and lines PK8677, PK99723 and PK7392 were found more
responsive to parboiling respectively. Other lines/varieties showed less suitability
to parboiling.
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